Body repair Pontoon EX PC200

Side Body

hydraulic Hose covers

Repairing processes :

Cut the eye pad and cut the broken cover U beam

straighten the uneven side body with heat and hammer and replace the side cover with new U beam

Fabricated eye pad

Beveled and weld all around   

fabricated hydraulic hose covers

All repair process has done using :

Manual cutting oxyacetylene
Grinder
SMAW/stick welding low hydrogen 3.2 mm electrode by kobe 7016
and other tools like ruler , stone pencil , hammer.


 

 

Rebuild stand for Generator/Genset using scrap

-re-position nut holes,
-added feet

Note : I Have to add a fuel tank stand too the problem is there is no space for that so i have to find more scrap and luckily i found it.is not perfectly have the same length as the main stand but it can work

Made a Fuel tank stand and battery bracket and weld them together onto main stand. for connecting the fuel tank stand with the main stand i used  cover plate 8mm thickness about 150mmx100mm length to joint it with the main stand and weld vertical up at the front side , and for the back side i made gap about 10mm make a lap joint  and weld all the way up same apply at the other side.

after some painting job...

SIMs cap lift cylinder (fabricated)

tools : manual oxyacetylene cutting
           ruler
           stone pencil

Material : plate with 3mm and 5mm thickness

Replace Bracket Trunnion Blade Assembly

Bracket Trunnion :

weld with SMAW / Stick welding

Setting :

Put a mark on the blade done when the old Bracket still attach , using a stone pencil (or something sharp make sure the mark not missing because you step on it when you weld )  and a carpenter ruler  (look something like this)

and cut the old bracket using manual cutting oxy acetylene   . grind it .. put the new one and weld it.

Fabricated Cover lamp and Bracket (upper cabin component Bulldozer)

Done With :

Stick welding , Grinder , Oxygen acetylene manual Cutting.

Materials : 3mm plate , 8mm plate